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Heavy impact-resistant windows are installed on the storm-ready house to protect it from wind entry and building failure should it be hit by flying debris in a storm.


Bob Vila

Storm-Ready Design Project


Impact-Resistant Windows for a Storm-Ready Home (BV0104)

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Bob visits PGT Industries to see impact-resistant windows being tested and assembled. Code Compliance Officer Dave Olmstead explains how windows break during a storm, allowing high-force winds to enter the home, pop off the roof, and cause catastrophic building failure. Impact-resistant windows are laminated to stay intact after impact so that wind cannot enter. Olmstead shows Bob the violent impact test used to certify windows to storm standards. He shows Bob windows made of standard annealed glass, tempered safety glass, and impact-resistant glass for comparison. A pneumatic cannon then fires a two by four at each of the windows. Traveling at 50 feet per second, the two by four completely breaks the annealed glass, penetrates the tempered glass leaving a hole, and bounces off of the impact-resistant glass leaving it shattered but held together with no holes to invite wind entry. Impact-resistant windows feature two panes of glass with a Buticite layer in between. The glass is pressure baked at 450 degrees for four hours before it can be set in the heavy-gauge frame with silicone adhesive. Bob watches the assembly process and learns that sales of these impact-resistant windows have risen 300 percent in the year since Hurricane Charley.

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Additional Show Information
Impact-Resistant Windows
Benefits and Installation of Impact-Resistant Windows
Protecting Your Doors and Windows
Storm-Ready Windows and Doors
Building A Storm-Ready Home
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Show BV0104 Video Clips: View all videos from this project


Impact-Resistant Windows and PGT Factory Tour

Bob is at PGT Industries in Venice, Florida, for a visit with Dave Olmstead, the code compliance officer for PGT Industries, makers of impact resistant windows. Olmstead explains how windows ...
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Manufacturing Impact-Resistant Windows

Bob continues his tour of the PGT window factory in Venice, Florida. Dave Olmstead shows Bob a standard aluminum window with a thin, non-structural bead on the edge. He compares ...
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Installing Impact-Resistant Windows

Aaron Renfroe from Great Southern Windows installs the PGT WinGuard windows as Bob looks on. He first applies a thick bead of polyurethane caulk to the flange on the window ...
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Installing Impact-Resistant Sliding Glass Doors

Bob joins Scott Renfroe from Great Southern Windows for the installation of nine foot by eight foot sliding patio doors. Like the windows throughout the house, these are WinGuard impact-resistant ...
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Real Estate
FLASH (Federal Alliance for Safe Homes) - non-profit, organization dedicated to promoting disaster safety and property loss mitigation
• Mercedes Homes - Developer - homes designed and built for comfort, elegance, efficiency, and safety in Florida, Texas, and the Carolinas.
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