Building an Addition for an Elderly Parent Project

Pouring the Upper-Story Walls VideoBob talks with Todd LaBarge of LaBarge Engineering, the contractor on the project, about the concrete pour. The process is a very fast-moving one, with the first-floor walls put up in two days plus one day for staging. With just two concrete pours, the footing, garage, first-floor slab, and walls have all been put in place. Around 70 yards of concrete have already been used. All the form work is in place for the upper levels of the addition, including the gable end. The ReddiForm blocks use a tooth system which allows the blocks to lock together. When the concrete is poured into the foam block, it pinches the joint together, making the form more stable. Using no-tie rebar chairs, the rebar is dropped through the center of the circle ties and through the foam cells. As the concrete is poured, pieces of rebar are inserted as needed. The higher end of the gable is capped off so the concrete will not flow out of the structure during the pour. When creating the peaked gable end, the foam blocks are tied together with pieces of wire while the glue sets. The forms can be adapted to fit any shape needed. A pumper truck is called in to pour the concrete. The operator of the truck is on the deck, controlling the flow of concrete via remote control.

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Additional Bob Vila Showrooms ZN Custom Building - Modular Homes
Lumber Liquidators - Hardwood Flooring for Less
Sears - Heating & Cooling Repair
Dremel® - Repair, remodel and restore with the new Multi-Max™
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FenceCenter.com - Fencing to Fit Your Needs
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 | Floors, Stairs & Elevators Howard Brickman Consulting (Norwell, MA) - General contracting and project management
 Insulation Eagle Mountain/Radiantmax - Insul-Tarp under-slab reflective, insulative, water-and-vapor barrier
 Masonry & Faux Stone LaBarge Engineering & Contracting - ICF construction and engineering services
Portland Cement Association - Cement for slab, walls, and floor
 Plumbing & Septic Systems TJ’s Plumbing and Heating - Radiant floor heating installation
Viega - PEX tubing for radiant floor heating
 Structural & Framing Fab-Form Industries - Fab-Form stay-in-place footing and drainage forms
ReddiForm Inc. - ReddiForm polystyrene, snap-together insulated forms for ICF construction
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Other Video Clips from this Episode |
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| The project in Norwell, Massachusetts, involves putting an addition on an existing house to create an in-law suite. A lower-level garage is being built with a spacious suite above. The ...
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| Bob talks with Ron Ardres from ReddiForm about the construction of the home's concrete-slab floor. To build the floor, the walls were constructed using ReddiForm expanded polystyrene foam forms. The ...
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| The PEX tubing is set in the concrete and will circulate hot water used to heat the addition. Jason McKinnon of Viega North America reviews the features of PEX tubing. ...
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| Once the PEX tubing is in place, the concrete is poured. Using ReddiForm blocks lets the crew pour the lower walls and the slab all at once. The side walls ...
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| NOW PLAYING
Pouring the Upper-Story Walls Bob talks with Todd LaBarge of LaBarge Engineering, the contractor on the project, about the concrete pour. The process is a very fast-moving one, with the first-floor walls put ...
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| Bob talks with Jim Niehoff of the Portland Cement Association about building homes using concrete. For builders, constructing homes with concrete can save a lot of time and give homeowners ...
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